With more than 40 years experience in the ultra-pure processing industry, Allegheny Bradford Corporation knows what it takes to make effective modular process systems for sanitary applications: export project management. At ABC, total project management ensures the successful on-time and on-budget fabrication of your system as well as seamless validation and startup.
This exacting project management process, combined with our manufacturing expertise, allows ABC to deliver modular process systems of unsurpassed quality down to the smallest detail - with complete control from concept to completion.
The ABC turnkey approach to project management begins with assessing your specific application needs and space requirements. Our engineers use computerized 3-D modeling to design your skid to your specifications, your budget and your industry's regulations. Each system is fabricated from the highest quality materials and components, and finished to meet the most stringent standards.
All procedures for customer communication, change management, preventive action, welding, assembly, polishing, cleaning, mechanical and electrical check-out are thoroughly documented. The fabrication schedule is provided in a visual Gantt Chart format so thay sequential and parallel operations are clearly delineated and dated. Client-approved, post-fabrication testing is performed and documented. In addition, our rigorous installation and operation qualification procedures ensure that all equipment performs as desired on-site.
Every step of the way, you receive updates, conference and call reports, and other detailed information. Throughout your project, our documentation team compiles all the required specifications, records drawings, logos, inspections, certificates and manuals, then puts this material together in an indexed binder format for future reference.
Our engineers are trained and experienced in programming all Allen-Bradley programmable logic controllers. We are experienced in programming the Allen-Bradley Panelview® and Panelview Plus® touch screen displays.
Programming can also be done on most other specified controller platforms like DeltaV and Siemens. Various network communications are available to include devicenet, remote I/O, foundation fieldbus, profibus, and Ethernet.
As a leader in the manufacturing of modular process systems and components, you can trust Allegheny Bradford Corporation for the quality that ultra-pure applications demand, and the documentation to prove it.
ABC experts provide all the testing and certification demanded for sanitary processing on both individual parts and assembled modules.
Throughout the system design, approval, fabrication, completion and installation functions, you
will receive full documentation materials and manuals which include the following items:
- Detailed Gantt Chart
- GA 3-D Drawings
- Detailed As-Built Fabrication Drawings
- P & ID
- Slope Verification Procedures & Reports
- Recommended Spare Parts Lists
- Equipment Data Sheets
- FAT Documents with Detailed Testing Information & Acceptance
- Weld Maps
- NIST Calibration Certifications for Instrumentation
- ISA Data Sheets for Instruments
- Electrical Wiring Diagrams (schematic & point-to-point)
- Wiring Loop Diagrams/Checks
- Panel Fabrication Drawings
- Hydrostatic Testing Certification
- Surface Finish Testing Certification
- Skid IQ/OQ Check Out
- Valve & Instrument List
- Manufacturer’s Cut Sheets
Your modular process system is designed, fabricated and installed to meet all applicable regulatory and industry standards, including:
- ASME Code for Pressure Piping - B31.3 - Process Piping (current addendum)
- ASME B&PV Code Section VIII - Pressure Vessels (current addendum)
- ASME B&PV Code Section IX - Welding & Brazing Qualifications (current addendum)
- ANSI American Standard Institute
- FDA Guidelines
- ASTM American Society for Testing and Materials
- ASME BPE - 2009 (current addendum)
- GMP - Current Good Manufacturing Practices
Programming:
- Allen-Bradley Micro Logix, Compact Logix, SLC & Control Logix
- Allen-Bradley Panelview® & Panelview Plus®
